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News - Tips - Stories

Making Sub-Par Mechanical Rooms Perform

23/1/2018

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Ice rink Black Diamond Alberta
REALice at Oilfields Regional Arena in Black Diamond, Alberta, Canada.
If you saw the ice at the Oilfields Regional Arena in Black Diamond, Alberta, you would never imagine the ice plant producing such great ice is what most ice makers would consider underpowered or “sub-par”.
But it is — and has been long before Les Quinton became the Town’s Parks and Recreation Manager back in 1997. Their sub-par mechanical room is one of the reasons why Quinton has been on a quest to make the ORA as energy efficient as possible. He’s been way ahead of the curve in transforming the ice barn from an energy-hogging black hole to an energy producer, logging two months of net-zero consumption in 2017.
Quinton takes care of his arena and diligently tracks how it’s operating. He can quickly pull up a spreadsheet and show the consumption reductions he’s been able to benchmark over the years. Take his water usage as an example. His arena used to use 600,000 gallons of water a season for his indoor single pad. Now they run three seasonal pads and with a water run rate that’s trickled down to just over 300,000 gallons.
Since installing a REALice system in October, 2017, Quinton has seen a big difference in the run time of his 75 hp compressor.
“What I’m most thrilled about,” Quinton says, “is the lowered run time. We’re using an undersized refrigeration system and even with all the previous things we’ve worked on to compensate for it, as of this morning, we were down 115 hours in 47 days. That’s an average of 2:45 hours less per day, 7,401 kWh less electrical consumption, or 157.5 kW less per day.”

SUB-PAR MECHANICAL ROOM?
​REALICE CAN HELP!

Treating the resurfacing water with the REALice System results in water with fewer micro air bubbles in it. Without those air bubbles acting as insulators, the water freezes faster. To avoid brittle ice, the brine temperature needs to be reset 2-5°F higher. By running the ice warmer, there is less demand on the refrigeration plant, resulting in reduced run time on the compressors.
Want to know more about REALice? Check out our whiteboard video to see how it works. In just 2:54 it just might change your mind about cold water resurfacing and the difference it will make to the energy consumption, greenhouse gas emissions and run time at your arena. And…you’ll still make great ice!

Endorsed by Utilities

With no moving parts and no filters, membranes, chemicals or ongoing maintenance required, REALice has been endorsed by a growing number of utilities to earn energy efficiency incentives. By removing the micro air bubbles that are in the water, the REALice-treated water lets you make ice that's denser and freezes faster. But don't take our word for it. Talk to any of our customers and you'll find out why REALice is for you.
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Why REALice?

REALice's patented technology removes the micro air bubbles that are present in water. If left in, the micro air bubbles create fragile, brittle ice resulting in too much snow. Ice makers have removed these air bubbles for over a century by heating up the water to temperatures of 140°F and beyond for floodwater.

Because the REALice-treated water is denser, it freezes faster and because it does, the brine temperature needs to be reset higher. In addition to cutting down water-heating expenses significantly, REALice has a major impact on the refrigeration plant, lowering the run time of the compressors and reducing electrical consumption by 9-12%.

To find out what REALice would mean to your facility, check out our Savings Calculator and see for yourself now.

Benefits of REALice
  • Harder, clearer, more resilient ice
  • Improved cash flow and bottom line
  • Cash incentives from many utilities
  • No heating is required for building or resurfacing water
  • Reduced gas consumption 
  • Reduced electric consumption
  • Reduced compressor run-time and extended maintenance schedules
  • Reduced CO2 emissions due to less usage of electricity and gas

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  • Home
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